Roberto Michel

Robotics Foundation Model approach expected to open new use cases and add development speed for robotics

Prism Logistics has significantly improved its pallet handling operations at its Lathrop, Calif., distribution center by integrating a semi-automated pallet shuttle system and autonomous guided vehicles (AGVs). The system, which automates repetitive pallet movements, increases storage density and reduces operator time spent on low-value tasks, allowing lift truck operators to focus on higher-value workflows like truck loading and case picking. The Radioshuttle, implemented in early 2025, supports Prism’s growth strategy by maximizing space utilization and labor efficiency, and is expected to continue driving productivity as the company expands its use of automation across its network. The system’s combination of automation and human expertise reflects Prism’s commitment to balancing innovation with a people-first approach to operations, positioning the company for long-term success in a competitive 3PL market.

While not on par with recent banner years for sales in the global industrial truck market, many suppliers on our list grew modestly to strongly. With lift trucks and orderpickers remaining essential to productivity—and more end users gravitating to newer units with advanced ergonomics, operator-assist technologies, or the latest motive power options—industry growth remains optimistic.

Warehouse Management Systems (WMS) and Warehouse Execution Systems (WES) are evolving with AI and machine learning to become more dynamic and adaptable. While traditional WMS software has been a staple for managing warehouse transactions, it often lacks real-time orchestration and scheduling features, leading to inefficiencies in high-volume, automated operations. The future of warehouse software lies in real-time orchestration and optimization, similar to how AI-powered mapping apps adjust routes based on live data. This evolution promises to enhance warehouse operations by enabling more agile, responsive fulfillment processes.

Why machine learning, part of the AI trend, is crucial to warehouse orchestration.

Staples is leading the way in robotics with its innovative family of robots designed to optimize fulfillment center (FC) workflows. From hybrid cart AGVs to AI-powered piece-picking robots, Staples combines cutting-edge automation with in-house software, like Staples Vision and REX, to improve order picking and delivery. The company’s highly automated FCs, including Montgomery, feature a blend of robotics and human collaboration, enabling efficient, scalable, and intelligent warehouse operations. With plans for future expansion, Staples continues to redefine automation in the supply chain.

The workplace solutions leader has a 20-year history of leveraging robotics in its fulfillment centers, going back to its days as an early user of Kiva’s system. But over the last several years, Staples has built out its own warehouse robotics platform that does goods-to-person order picking and supplements that with autonomous picking cells and wearable devices—all orchestrated by in-house developed software.

Automation projects come with “inside the four walls” benefits, but when done at scale in a way that expands capacity, the ability to better service customers with a more capable DC network comes into play.

Opened in March 2024, Ford’s Monroe Packaging Center streamlines aftermarket parts distribution by consolidating repackaging operations under one roof. The facility replaces multiple third-party packagers, supporting planned shipments to 28 DCs and urgent parcel deliveries direct to dealers across North America.

Warehouse software provider FIDUS Global, which offers an open architecture WCS, gains technical foundation to further its Enterprise Control Platform solution approach.

Forget the latest shiny new humanoids for a second, the established vendors in warehouse robotics are by no means standing still, and they had the new systems and enhancements to prove it at ProMat 2025.

The Feed, an online provider of sport nutrition, sets itself apart from other e-commerce players by offering personalized choice from the best brands in nutrition, hydration, recovery and associated gear.

Modern’s annual Productivity Achievement Awards honor companies that have made exceptional operational gains in automation, robotics, DC network strategy and the spirit of innovation.

What began as select projects to speed up workflows for packaging and order pulling has evolved into a highly automated fulfillment center showcasing a mix of automated storage, sortation and space expansion, all aimed at maintaining high service levels while accommodating rapid growth.

The company went from a relatively modest level of automation to multiple advanced solutions in under 10 years, one step at a time.

A new DC with storage rack, an electric lift truck fleet and a small parcel order picking system provide the structure to enhance operational efficiencies. Beyond productivity improvements, the DC and its systems further the company’s omni-channel strategy, service levels and partnership possibilities.

This is a look at the site that focuses on the new automated DC and its workflows.

Multiple robotic systems combine for omnichannel efficiencies at 3PL operation that fulfills home goods to consumers and some of the biggest players in retailing.

Ted Stinson and Tianhao Zhang will assume leadership of Covariant, which positions the non-exclusive deal as way to optimize its business position so it can continue inventing solutions to address customers’ warehouse automation challenges.

Overall, total revenue generated by the Top 20 suppliers of lift trucks grew once again. Even with inflation as a barrier to faster growth, the fact that revenue grew for the list speaks to how lift trucks remain essential to global commerce and materials handling, while suppliers also push further into automation.